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Flap wheels vs. Flap Discs

  • Marry
  • Apr 7, 2021
  • 2 min read

Updated: May 13, 2021

Material is often formed and molded using flap discs. Certain metals are formed using closely laid abrasive material flaps that retain a polished appearance. The most common uses are welding, machining, heavy-duty machinery, plant construction, agriculture, and food processing.


Benefits With Flap Disc and Flap Wheels

Flap discs and flap wheels for metal have the advantage of providing better finishes and the potential to operate on difficult surfaces over grinding wheels, but they also have a number of other benefits:

  • The ability to control pressure in order to produce a desired coarser or smoother finish.

  • When you're doing something cool, you're less likely to get scorch or heat lines.

  • Operations are strengthened with less vibration and fatigue.

  • There is a greater standard of security, and no damaged or blown-out parts are present.

  • A better finish with less gouging is expected for a more attractive appearance.


Flap Disc Wheel

Flap discs can extract the same amount of material as traditional grinding wheels, but they wear out faster and cut slower.

The flap discs will grind and stop at the same time after friction is applied. For intense grinding, more pressure is needed, while for a more polished finish, less pressure is required.


Although higher-density discs last longer, a normal density disc is more efficient at removing debris.

A solid abrasive will last longer, reducing the need for disc repairs. Flap discs that are of high-quality grind and shine at the same time, reducing the need to turn between two disc styles.


Flap Wheels For Grinder

Flap wheels mold metal in the same way as flap discs do, except they're designed to grind and finish difficult-to-reach places like the insides of piping and tubing.

Depending on the appliance, they come in a variety of shapes, grits, diameters, and widths.


Basic alumina abrasive material flap wheels provide constant grinding and finishing for applications such as final metal finishing, deburring, edge blending, scraping, and painting and plating finishing.


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